Automatic Video Measuring System V3 Series
Product Characteristic:
1. XYZ 3-axis CNC automatic precision control, precise positioning;
2. Granite base and column are adopted, good stability;
3. Precision linear guide rail, ball screw and servo motor ensure the accuracy and stability of the motion system;
4. 0.5μm resolution and high precision grating ruler ensure the stability and reliability of the measurement accuracy of the system;
5. High-resolution digital camera to meet the needs of clear observation and accurate measurement;
6. 6.5X Zoom745 high-definition optical zoom lens, accurate zoom, one-time pixel correction;
7. Program-controlled 5-ring, 8-zone and 40-channel LED surface light source and parallel LED contour light source system, intelligently realizing 256-level brightness level;
8. Automatic image measurement software is powerful and easy to operate.
Specifications:
| Commodity | Automatic Video Measuring System V3 Series | ||||
| model | V3-322 | V3-432 | V3-542 | V3-652 | |
| X/Y axis travel (mm) | 300*200 | 400*300 | 500*400 | 600*500 | |
| E1x, y(um) | 2.5+L/200 | 3+L/200 | 3+L/200 | 4+L/200 | |
| E2xy(um) | 3+L/200 | 3.5+L/200 | 4+L/200 | 5+L/200 | |
|
E1z single point accuracy (um) |
4+L/200 | 5+L/200 | 5+L/200 | 5+L/200 | |
| Z-axis travel (mm) | 200 (optional heightening to 300mm/400mm) | ||||
| Resolution of Scales | High-precision glass grating ruler with resolution of 0.5um. | ||||
| Worktable material | Granite | ||||
| Guiding mode | P-class precision linear guide rail | ||||
| Type of drive | AC servo motor/DC servo motor+rolling lead screw | ||||
| Mode of operation | Remote control handle, mouse operation, programming automatic detection | ||||
|
Illumination System |
Contour | LED Parallel Contour Illumination | |||
| Surface | 0~255 Stepless Adjustable 8 Division LED Surface Illumination | ||||
| Coaxial | Optional High-brightness Point LED Light | ||||
| Video system | 1/3 "High Resolution Digital Camera | ||||
| Zoom745 manual zoom lens with optical magnification of 0.7X~4.5X and video magnification of 28X~180X. | |||||
| Measuring software | Vismeasoft | ||||
| Operating system | Support WIN10/11-32/64 bit operating system. | ||||
| Language | English, Simplified Chinese, Traditional Chinese, other language versions can be added. | ||||
| Working environment | The temperature is 20℃ 2℃, and the temperature change is less than 1℃/hr; Humidity 30% ~ 80% RH; Vibration < 0.02g's, ≤15Hz. | ||||
| Power Supply | 220V/50Hz/10A | ||||
| Machine bearing | 0~30Kg (ultimate bearing capacity: 50Kg) | ||||
| Dimension (WxDxH)mm | 789*636*1640 | 1033*820*1685 | 1213*940*1705 | 1453*1120*1725 | |
| Net Weight (Kg) | 396 | 466 | 560 | 796 | |
| Optional configuration | Electronic feedback lens, electric zoom lens, contact probe, white light spot spectrum, 3D camera, wireless Bluetooth remote control. | ||||
Remarks:
L represents the measurement length, in millimeters, and the optical focusing measurement accuracy of Z axis has a great correlation with the surface roughness of the workpiece to be measured. The lower the roughness Rz value, the better the repetitive focusing accuracy, and vice versa.
Video magnification is approximate and depends on the size and resolution of the monitor.
Zoom745 series zoom objective lens can be equipped with 0.5X magnifier and 2X magnifier as required.
Product Configuration Model Description(Example with V3-322):
| Product Category | 2.5D | 3D | 2.5D | 3D |
| Commodity |
2.5D Automatic Video Measuring System |
3D Automatic Contact & Video Measuring System |
2.5D Automatic Laser-Scan & Video Measuring System |
3D Automatic Multisensory Measuring Machine |
| Model | V3-322A | V3-322B | V3-322C | V3-322D |
| Type | A | B | C | D |
| Significance |
Optical Zoom-lens Sensor |
Zoom-lens Sensor and Contact Probe Sensor |
Zoom-lens Sensor and Lazer Sensor |
Zoom-lens Sensor, Contact Probe Sensor and Lazer Sensor |
| Contact Probe | without | MCP-Kit1 | without | MCP-Kit1 |
| Laser Sensor | without | without | WCS40416 | WCS40416 |
V3 Automatic Video Measuring System Models and Specifications:
| Model | Code | Model | Code |
| V3-322A | 529-120G | V3-432A | 529-120H |
| V3-322B | 529-220G | V3-432B | 529-220H |
| V3-322C | 529-320G | V3-432C | 529-320H |
| V3-322D | 529-420G | V3-432D | 529-420H |
| Model | Code | Model | Code |
| V3-542A | 529-120J | V3-652A | 529-120K |
| V3-542B | 529-220J | V3-652B | 529-220K |
| V3-542C | 529-320J | V3-652C | 529-320K |
| V3-542D | 529-420J | V3-652D | 529-420K |
V3 Automatic Video Measuring System Travel Guide Table:
| Travel | Model | Accuracy | X Axis Travel mm | Y Axis Travel mm | Z Axis Travel mm | Z-axis Customized Travel mm | |
| E1x,y | E1z | ||||||
| 300x200x200 | V3-322 | 2.5+L/200 | 4.0+L/200 | 300mm | 200mm | 200mm | 250mm |
| 400x300x200 | V3-432 | 3+L/200 | 5.0+L/200 | 400mm | 300mm | 200mm | 300mm |
| 500x400x200 | V3-542 | 3+L/200 | 5.0+L/200 | 500mm | 400mm | 200mm | 400mm |
| 600x500x200 | V3-652 | 4+L/200 | 5.0+L/200 | 600mm | 400mm | 200mm | 400mm |
SIG also has a gantry mobile bridge camera, with a travel distance of 2000x3000x400mm, and other travel distances and specifications can be customized according to customers' needs.
Software Introduction:
VIMSOFT automatic image measurement software: intuitive interface and powerful functions help efficient measurement tasks.
1. User friendly interface
Simple layout: the main interface presents the core functions with buttons, which can be reached with one click. Users can complete most measurement operations by clicking and dragging.
2. Advanced geometric measurement capability
l Total factor measurement:
l Support 2D/3D elements: points, lines, arcs, circles, rectangles, ellipses, keyways (long circle features), opening and closing curves, planes, cylinders, cones, spheres, etc.
l With Z-axis probe or laser displacement sensor, three-dimensional elements (such as spatial curved surface) can be measured, and coordinates/length/area/volume can be calculated directly after edge detection.
l Precision edge detection:
l Weak edge capture, adjustable search direction, noise/broken edge filtering
l Auto focus and height measurement;
l Intelligently determine the best focal plane and realize height/flatness measurement.
3. Efficient solution of complex-batch workpiece
l Array measurement:
l Element array: After measuring a single element, all equidistant features are automatically generated by translating the array.
l Workpiece array: automatically process the whole batch after measuring a single piece (supporting single/multi-fixture mode)
l CAD integration:
l It can be automatically measured by importing CAD drawings without manual sampling (especially suitable for complex/special-shaped parts).
l Comparison navigation:
l Preset reference lines/angles/circles for real-time comparison.
l Map navigation: stitching scanned/pixel images to accurately locate large or multi-feature workpieces.
4. Flexible user program
l Automated process:
l According to the user's operation, the measurement sequence is generated and the program execution is controlled.
l You can edit the sequence of steps, insert or delete operations, and customize the workflow.
l Batch optimization:
l Repeat the task for a single edge detection to minimize redundant operations.
5. Form and position tolerance analysis
l Full-size GD&T support:
l Calculate straightness, roundness, flatness, cylindricity, profile, position, parallelism, verticality, concentricity, etc.
l Automatically mark NG results, and locate deviations through visual charts.
6. Data reporting and export
l Customized report:
l Export Excel/Word/TXT format (support Excel template customization)
l CAD compatible output:
l Generate DXF/IGS file for reverse engineering.
7. Multi-device integration
l Extended connection:
l Compatible with probes, laser sensors, white light sensors, mechanical arms and other equipment to improve the accuracy of three-dimensional measurement.
